THERMAL MANAGEMENT

INTEGRAL INSULATION

High Performance Welded Exhaust Insulation

Precision fit thermal protection, built for performance and durability. Whether it’s a race car, commercial vehicle, or agricultural machinery, our integral insulation systems are engineered to reduce heat, protect critical components, and withstand the toughest operating conditions—on track, road, or field.

Key Benefits of Immico’s Integral Insulation Systems

Superior Surface Temperature Reduction. Drop external surface temperatures by up to 85%, dramatically reducing radiant heat and improving thermal efficiency across the system.

Rugged, Long-Life Durability. Built to withstand extreme temperatures, vibration, and corrosive environments—our integral systems are made to last, even in the most demanding applications.

Critical Component Protection. Shield nearby components like sensors, wiring, hoses, and bodywork from excessive heat exposure—preserving reliability and reducing the risk of thermal damage or premature failure.

REMOVABLE HEATSHIELDS

Uncompromising Flexibility. Engineered Access.

Precision-built removable heatshields for high-performance thermal protection with serviceability in mind. Whether you're running a full race season, managing a commercial fleet, or servicing marine equipment, Immico’s removable solutions let you maintain access to vital components without sacrificing performance.

Key Benefits of Immico’s Removable Heatshield Systems

Easy Maintenance, Season After Season.Quickly remove the heatshield for inspection, maintenance, or part replacement—perfect for racing intervals, service schedules, or field repairs.

Enhanced Airflow and Cooling. Strategically spaced designs allow for airflow between the component and shield, improving heat dissipation while still cutting surface temps dramatically.

Reliable Fastening Options. Choose from secure fastening systems including hooks and springs, or lock wire—ensuring a tight fit that stays in place under extreme conditions.

Fastening Methods

Hooks and Springs - Ideal for quick and easy installation. Strategically placed along the seams, our hooks and springs provide a secure hold without the need for any tools, perfect for fast fitment and routine access.

Hoops and Lock Wire - Built for extreme environments. This method allows you to precisely adjust the tightness of the heatshield to the component using lock wire. While it requires pliers for installation, it's highly durable and if the wire breaks, it's simple to re-fit on the spot.

CHOOSING THE RIGHT DIMPLED FOIL...

304 STAINLESS STEEL

A versatile and cost-effective solution, 304 stainless steel offers excellent corrosion resistance and strength, making it ideal for general-purpose insulation in less extreme conditions.

321 STAINLESS STEEL

Offering superior resistance to high-temperature oxidation and corrosion, 321 stainless steel is ideal for applications that require added durability, especially in environments exposed to elevated temperatures and acids.

INCONEL 625

Known for its exceptional strength and resistance to oxidation and corrosion in extreme environments, Inconel 625 is perfect for high-performance applications, such as aerospace and marine, where high heat and stress are factors.

TITANIUM

Titanium provides unmatched strength-to-weight ratio and corrosion resistance, making it an excellent choice for high-performance applications, including motorsports and aerospace, where both durability and weight savings are crucial.

SELECTING THE PERFECT INSULATION MATERIAL & THICKNESS FOR YOUR NEEDS

SILICA NEEDLEMAT

Silica Needlemat offers reliable thermal protection for temperatures up to 1050°C. It’s highly manufacturing-friendly and delivers exceptional performance, ensuring consistent results over extended periods. This makes it both a great and affordable choice for a wide range of applications.

Available in thicknesses of 3mm, 6mm, 15mm, 20mm, and 25mm, it provides versatile insulation options to suit various needs.

MICROPOROUS

Microporous panels are engineered with a unique formulation that blends filament-reinforced pyrogenic silica (alumina for the 1200°C grade), offering exceptional thermal insulation properties. This inner filamet in sandwhiched between two outer layers of glass cloth for added handling convenience. These layers help protect the material during installation and transportation but are sacrificial in nature, meaning their durability can be compromised when exposed to high temperatures. With a temperature tolerance of up to 1050°C, microporous offers extremely low thermal conductivity, making it the ideal solution for applications requiring peak performance in thermal management. Their superior insulating capabilities make them especially effective in high-performance industries where space is limited and efficiency is key.

Available in 3mm and 6mm thicknesses, it’s ideal for high-efficiency applications where space is limited without compromising on insulation quality.

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